machine to make plaster board

Brief introduction of machine to make plaster board
1. Put gypsum powder, water and other additives into the mixer through the automatic metering system and pipeline aging system, and form a slurry after mixing, and then evenly sprinkle it on the surface of the protective paper that is continuously moving forward;
2. With continuous movement and vibration, the slurry gradually spreads and spreads evenly on the surface of the moving backing paper. Then enter the forming machine and compound with facial paper. Through the process of extrusion, the slurry is sealed by top and bottom paper. The pulp continuous gypsum board is then formed.
3. In the process of shaping the conveying pipeline, the wet gypsum board is gradually formed after shaping and automatic cutting. The wet boards are arranged by the program control system and quickly enter the drying system.
4. Under the strict control of the temperature zone of the dryer, the wet board is dried by hot air at different temperatures. Wet boards are constantly evaporating, the modified starch sticks to the paper and the dry boards are shipped out of the dryer.
5. Then turn the board over again and fold it together (facing inwards), cut the board to size and seal the edges.
6. Finally, go to the automatic stacker for stacking, and then transport it to the warehouse with the forklift.

Utility Model Patent Certificate unit equipment
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Equipment Name |
Advantages |
Photo for your reference |
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New Mixer |
The newest Mixer; Foaming well-distributed; With Device to prevent blockage;
High quality carbon steel frame with anti-corrosion treatment, contact material is SS, upper scraper insert is alloy, nitrile rubber, stainless steel type mechanical seal. (Utility model patent certificate, Patent No.: ZL 2020 2 0964737.6 )
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| Pneumatic Forming machine | Good flatness of the board Low failure rate Easy to operate Self-locking cylinder lifting Thickness: 5.5-15mm adjustable Utility model patent certificate, Patent No.: ZL 2020 2 0799742.6 |
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| Turnover device |
Servo motor; With anti-collision flap; stainless steel Flap arm ; Hard gear reducer; Frequency control.. (Utility model patent certificate, Patent No.: ZL 2020 2 0736931.9 ) |
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Cut-off system |
The system adopts the preset synchronous cutting machine, with high accuracy, to ensure that the material does not waste. If you cut off 2.408 meters of gypsum board, press 2,4,0,8, and then confirm (in millimeters). The cutter is fed by a two-speed accelerator. Accurate saving and high efficiency CNC (Computer Numerical Control) |
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Drying Equipment |
One side fixed door one side movable door; external chain transfer, relieve the service of the chain; Independent circulating fan; Galvanized carbon steel conveyor roller;High temperature resistance Graphite Bearing; Utility model patent certificate, Patent No.: ZL 2020 2 0799723.3 |
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Foaming station |
Reduce the weight of Gypsum board, enhancing strength Honeycomb foam, high stability One prepared and one use. Our new technology of 2024, our machine can make the Gypsum board to 7.5kgs per ㎡ with thickness of 12.5mm. |
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Service Arrangement
1 Our company has professional installation & commissioning teams, we will install and debug the production line at the customers' place until the equipment produces qualified products.
2 We supply spare parts all the year round. The guarantee of equipment is one year.
3 We are responsible for the technical consultation and service all the year around and help to solve all kinds of technical problems at any time.
4 We will help customers do the consignment and the relevant procedure for import and export.
5 Our company supply the information of the seller for all kinds of raw materials and relevant information for free.
Warranty: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.
Trainning: The training is free of charge , and our engineer will be on duty to train your worker.
Installation&commissioning staff: 4-12 persons(adjustable according to the degree of automatic )
The principle work procedures includes:
1 Calcined gypsum powder, water and other additives enter into the mixer by automatic metering and conveying system. Gypsum slurry, generated from mixer after mixing, would be evenly scattered on the surface of continuous moving bottom paper.
2 With continuous moving and vibrating, gypsum slurry will gradually diffuse and evenly scattered on the surface of moving bottom paper. Then it goes into the forming machine and compound with top paper. By the process of extruding and forming, the slurry would sealed by top paper and bottom paper and bottom paper. Thus, pulpous plasterboard is formed.
3 While it conveyed by setting belt, wet gypsum board gradually formed after board shaping, natural coagulation and automatic casting. The wet boards, arranged by programmed control system, quickly enter into the dryer, through rollers, belt conveyor and board turnover.
4 Under strict controls in temperature zones of dryer, the wet board dried by different temperature hot air blow. Modified starch would stick with the paper. The dry gypsum boards would be transported out of dryer.
5 Then the board would be turned over again and folded together ( face inside), cut into certain finished product size and edge sealed.
6 Finally, it comes to automatic stacker for stacking. Then can be transported to warehouse by forklift after stacking.
Cases we served:
We have agent in Uzbekistan, you can feel free to our agency to negotiate the production line;
In 2024, we have project of both board line and powder line in Tajikistan, warmly welcome your visit at our construction site;
In 2024, we will upgrade one old Gypsum board production line in Iran, welcome you to visit this factory locally;
In 2024, we will upgrade one old Gypsum board production line in Pakistan, welcome you to visit this factory locally;

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