Gypsum Powder Production Line

Structure simple, is not easy to damage
Because the material realize fluidized, furnace simple structure. Small investment, not only easy fabrication, after the production of service, and maintenance workload is relatively less. Equipment service life is long also.

Gypsum powder production line equipment compact, covers an area of less
Vertical fry pan is vertical layout equipment, equipment layout is compact, covers an area of less.

Energy consumption is low, easy to reduce the production cost
The heat energy consumption and vertical fry pan of low power consumption. Heat: from heat source through the spread pipe passed to the material of heat energy, almost all of the materials used for the effective dehydration decomposition. Vertical fry pan of hot on the itself again preheating, into the temperature of the material in the fry pan more than 60 degrees, reduce coal consumption, increase the mill production, thermal energy utilization efficiency of 95% or more. Vertical fry pan heat consumption of index about 35 to 40 Kg/T building gesso;

Electricity: gypsum powder production line vertical fry pan using blender mixing, material, mainly by plaster from the steam to realize the dehydration of fluidized, using the static dust collecting and gas box pulse bag dust collector to collect dust, use the chain grate stoker coal burning, quantity of heat through the gravity of the induced draft fan directly into a vertical fry pan, reduce the other intermediate link; Therefore, the vertical fry pan electricity consumption than heat conduction oil fluidezed bed calcining equipment more than 30% of less, and no heat conduction oil deflagration, curing said.

Gypsum powder production line good quality of product, plaster of ideal phase composition, physical properties stable
Due to the equilibrium temperature of heat, gesso not easy, burning, as long as the material control temperature, finished products do not contain two water gesso, no water gesso also only in 5% less than, the others all is half water gesso.

Raw Material Extraction and Preparation
The production of gypsum powder begins with the extraction of gypsum rock from mines or quarries. This raw material is then transported to a processing facility where it undergoes several preparatory steps. The extracted gypsum is crushed to reduce the size of the rock, making it easier to handle and process in subsequent stages.

Grinding Process
Once the gypsum rock is crushed, it is fed into a grinding mill. This is a crucial part of the production line as it determines the fineness and quality of the gypsum powder. The grinding mill pulverizes the gypsum into a fine powder, which is then classified based on particle size. The classified powder is stored in silos until it is needed for further processing.

Calcination Process
The next step in the gypsum powder production line is the calcination process. During this phase, the fine gypsum powder is heated to approximately 150-180 degrees Celsius in a calcination kiln. This process removes about three-quarters of the water content, transforming the gypsum into plaster of Paris (CaSO₄·½H₂O). Calcination is critical as it impacts the quality and performance of the final product.

Cooling and Aging
After calcination, the plaster of Paris needs to be cooled and aged. The hot calcined gypsum is transferred to a cooler where it is allowed to return to room temperature. Aging is necessary to ensure that the plaster of Paris attains the desired consistency and properties for its intended applications. This step may involve storing the product for a specific period.

Final Grinding and Packaging
The cooled and aged plaster of Paris undergoes a final grinding process to achieve the required fineness. This step ensures uniform particle size distribution and enhances the quality of the gypsum powder. Once the final grinding is complete, the gypsum powder is packaged in bags or bulk containers, ready for distribution to customers.