8615081153583
danaebuilding@gmail.com
enLanguage

Gypsum Board Production Line

Your Professional Gypsum Board Production Line Supplier

 

Founded in 2020, Danae Building Materials Technology has evolved from a specialized equipment supplier to an integrated industry leader through six years of strategic development. Our growth trajectory reflects a progressive expansion from offering singular products to delivering holistic solutions encompassing:

 

  • Advanced building materials
  • Premium raw material supplies
  • State-of-the-art construction machinery systems

 

This transformation establishes us as a one-stop innovation hub addressing the complete value chain of modern construction needs. Leveraging our accumulated technical expertise and market insights, we continue refining our diversified portfolio to meet evolving global industry standards.

 

 
First 123 Last
 
Why choose us
 
 

Production Market

Sales area : Southeast Asia, Russia, Middle East, Africa, Central Asia,
We have established good cooperative relations with India, the Middle East and Southeast Asian countries.

 
 
 

Our Service

We deliver integrated engineering solutions covering product design, precision manufacturing, global export logistics, and turnkey project implementation. Our full-cycle service portfolio includes:
OEM/ODM production with quality certification
Customized technical design optimization

 
 
 

Technical Expertise

Our dedicated engineering team delivers:
Customized production line configuration
Process optimization consulting
Continuous technical maintenance programs
R&D-driven product innovation

 

 

Automatic Drywall Gypsum Board Production Line

 

Gypsum Board Production Line

Gypsum Board Production Line is a special equipment for producing gypsum board, which is composed of raw material supply system, plate system, conveying system, transverse system, drying system, extruding system and trimming system, etc.The equipment is characterized by small investment in equipment and high profit in products, which can recover costs in a short period, without pollution, and recyclable wastes can be recycled. and its raw materials are widely available, which is an ideal choice for investment and construction projects.

 

Technical parameters of line

 

Model

GB-2

GB-4

GB-6

GB-8

GB-10

GB-12

GB-15

Capacity m2/year

2 mln.

4 mln.

6 mln.

8 mln.

10 mln.

12 mln.

15 mln.

Area, m3

80×16×5

125×16×5

135×16×5

135×16×5

155×16×5

180×16×5

210×16×5

Power

120 kW

180 kW

230 kW

275 kW

320 kW

360 kW

425 kW

Electric voltage

220V/380V, 50Hz

Control system

PLC

Product specification

Length

2400mm~3600mm

Width

1200mm or 1220mm

Thickness

8mm-20mm(can be adjusted)

 

Characteristics of gypsum board production line

 

 

Unique impeller feeder and accurate electronic belt weigh ensures the reliability of gypsum powder feeding;

PLC system featuring centralized control and data sharing, able for monitoring and adjusting every procedure on production line, to ensure normal running.

Drying system applies horizontal-vertical hot air circulation structure to ensure gypsum boards are heated evenly.

Self developed new-type mixer, which is able to prevent slurry from caking, an is energy-saving.

 

Advantages Of Gypsum Board
 

Fire-proof - Paper Faced Gypsum Board Is Grade A Incombustible Material. It Will Not Burn; Neither Produces Any Toxic Fumes Once There Is A Fire.

 

Moisture-proof - Moisture-proof Gypsum Board Has Stable Capability And Can Be Used In Bathroom.

 

High Strength - Glass Fiber Is Added Into The Raw Materials Of The Paper Faced Gypsum Board To Make It More Solid And Reliable And Not Easy To Be Broken. It Is A Good Material For Earthquake Resistance Construction And Reduces The Cost Of The Groundwork And The Main Body Of The Building.

 

Stable Size - We Adopt The Advanced Formula To Produce The Board. The Ability Of Absorption Of Moisture And Evaporation Will Be In The Optimal Range.

 

Will Make You A Comfortable Living Condition - Paper Faced Gypsum Board Is A Kind Of Construction Material With High Air Permeability And Can Adjust The Moisture In The Air. It Is Insulative And Is A Good Material For Wall.

 

Easily be installed  - Paper Faced Gypsum Board Can Be Nailed, Planed, Sawed And Plastered. The Minimum Thickness Of The Wall Can Be 74mm And Can Save A Lot Of Space. Keel Will Be Used In The Installation Of The Board And Make It Very Easy.

 

Wear well - The Gypsum Board Has The Capabilities Of Stable, Acid And Alkali-resistant And Incorruptible. It Cannot Be Ruined By Moisture, Bugs Or Ants. It Can Be Used In A Very Long Time.

 

Pro-environment - There Is No Harmful Material Nor Radiation In The Paper Faced Gypsum Board. It Can Be Used In All Kinds Of Buildings.

 

Types of gypsum board production lines
 
A gypsum board production line is used to manufacture gypsum boards, also known as drywall or plasterboard. Several components make up the production line, which includes the raw material feeding system, calcination system, board forming system, drying system, cutting system, and stacking system.
First, gypsum rocks are dug up and then crushed into a specific size. After this, all the materials are fed into a mixing tank with water and additives such as starch and foam to make a homogeneous plaster slurry. Next, in the calcination system, the raw materials undergo heating in a temperature-controlled furnace or kiln until they turn into gypsum plaster. The temperature in this system varies from 150 to 170 degrees Celsius and is the most important step in the production of gypsum boards.
In the board forming system, the gypsum slurry is poured onto a continuous flat belt made of paper.The mixture is then spread evenly and covered with another paper sheet on top. Then, the uncut boards dry in the drying or weter system ,which is carried out with ventilators, heaters, and conveyer belts. The average drying time is around 20 to 40 minutes. In the cutting system, the boards are cut into the required sizes. Finally, in the stacking system, the boards are stacked and packed for dispatch.
Some modern production lines may have lamination and printing systems that can further enhance the product by printing designs on the board or laminating it with different materials such as vinyl or wood. Gypsum boards can be produced with different specifications according to customer needs. For example, special types of gypsum boards include fire-resistant drywall, which has a special gypsum core that includes water Cristal that evaporates when fire is present; moisture-resistant gypsum board is treated to resist mold growth and can be used in humid areas; impact-resistant and soundproof boards are manufactured using special additives and processes to reduce noise levels; and the regular gypsum board is produced as usual without any special treatment or additional materials.

 

 

Usage scenarios of gypsum board production lines

The production lines of gypsum boards serve a great purpose for the benefit of the industry as well as the customers. The boards that are manufactured through these lines are not only manufactured in great quantity but also in great quality.

 

Many industries and areas put these gypsum boards to use in multiple ways. Not only the building and construction industry but also the furniture industry makes use of these boards that are an eco-friendly option for all. This includes the usage of such boards for making ceilings, partitions, and exterior and interior wall areas.

 

Gypsum board also serves a great purpose in the decoration industry. Many use these boards for decoration, which helps beautiful the living and working spaces. These include but are not limited to crown molding, wall panels, embedded lamps, and curtain does, to name a few areas where gypsum boards are largely used. Moreover, the great quality of these boards makes them suitable for use in humid and heat areas of the home, such as the bathroom and kitchen area.

 

Even the furniture industry makes great use of these gypsum boards as they offer a suitable option to manufacture durable and strong furniture. Plus, the furniture that is made from gypsum boards adds to the beauty of the home and working space.

 

It is safe to say that the uses of the gypsum board are largely spread in many industries and areas, all of which are productively benefited from the production lines of the boards.

automatic-drywall-gypsum-board-production55fdfafa-0719-4166-9c6c-81ef6961a154

 

The Crucial Role of Gypsum Board Production Line

Efficient Raw Material Processing
The first stage of gypsum board production involves the efficient processing of raw materials. Gypsum, a naturally occurring mineral, undergoes careful extraction and grinding. The production line optimizes this process to ensure high-quality gypsum powder, the fundamental component of gypsum board.

 

Precise Mixing and Forming
Once the gypsum powder is ready, the production line focuses on precise mixing to create a homogeneous slurry. This slurry is then carefully formed into sheets using advanced techniques. The accuracy of this stage is crucial, as it determines the structural integrity and consistency of the final product.

 

Drying and Setting
Drying and setting constitute a critical phase in gypsum board production. The production line employs cutting-edge drying technologies to remove excess moisture from the formed sheets. Simultaneously, the gypsum undergoes a controlled setting process, ensuring the boards achieve the desired hardness and durability.

 

Quality Control Measures
Ensuring the quality of gypsum boards is paramount, and the production line incorporates rigorous quality control measures. Advanced sensors and monitoring systems are employed to detect any deviations in thickness, density, or other key parameters. This meticulous attention to quality guarantees that the produced gypsum boards meet industry standards and regulations.

 

Innovations in Gypsum Board Production
Recent advancements in technology have revolutionized gypsum board production lines. Automation and computerized control systems have enhanced efficiency, reduced production times, and minimized human error. These innovations not only increase the overall output but also contribute to the sustainability of the production process.

 

Environmental Considerations
As the global construction industry seeks more sustainable practices, gypsum board production lines have adapted to incorporate eco-friendly measures. From utilizing recycled gypsum to optimizing energy consumption, manufacturers are aligning their processes with environmental responsibility. This ensures that the production of gypsum boards not only meets the demands of the present but also considers the needs of the future.

 

 

Main process
 

The basic material for producing such gypsum boards is mainly gypsum powder (calcined gypsum) that the content of CaSO4·1/2H2O is 75% above.

Calcined gypsum, water and various additives are automatically and separately metered and brought into the blending machine by a continuous auto-conveying system before well mixed into pulp and casted onto the gypsum board surface protecting paper which is continuously moving forward. During the progressing process, the pulp is gradually dispersed and well distributed under jarring before brought to the shaping station where the pulp is composed with the back paper of gypsum board and brought through the shaping machine after which the pulp is fully wrapped by an upper and a lower cardboard and pressed into well-regulated flat board which is continuously brought forward as per a stable and strictly controlled speed. After 5 minutes around, the calcined gypsum in the pulp is hydrated again and crystallized into tiny crystal of interpenetrative dihydrate gypsum with a high strength. And then, the wet gypsum board with a certain strength and regular shape is precisely cut into individual boards with set size by an auto-controlled cutting system. The individual boards are orderly arranged, turned over and brought into the dying machine in which the absorbed water in the board is evaporated away in a strict drying atmosphere (The crystal water in the gypsum crystal has no loss). After brought out from the drying machine, the boards are gradually cooled down in the further production process before the front sides of each two boards are folded after turned over again, and the two ends are cut into regularly sized and well-ordered appearance by an end saw. And then, the two ends of the board are packed by paper strips with fixed symbol, and finally the packed boards are sent to the automatic stacking machine and stacked into well-ordered finished products before put into storage.

 

Flow chart of Gypsum Board Production line process:

productcate-552-232

 

Custom made

 

 

We support you in meeting your market requirements with tailor-made production systems. We supply you with technology that specifically meets your customers’ requirements. Relevant product properties are therefore consistently the focus of our technical development.

From standard plasterboards to boards with higher requirements on fire protection or moisture resistance - we cover the diverse product range of plasterboards. With our many years of experience, our technical engineering, and our know-how we are happy to be your production and development partner for your individual plasterboard requirements.

From small-Scale plants up to high-Speed production lines, we supply facilities according to your capacity requirements.

 

Specifications and maintenance of gypsum board production line
 

Output capacity:The output capacity indicates how much gypsum board the production line can manufacture in a certain time period, usually expressed in squares or meters. For example, a production line with an output capacity of 1000 square meters per day can produce 1000 square meters of gypsum board in one day.

 

Production process:The production process refers to the steps and methods of manufacturing gypsum board, which may include materials, mixing, pulping, foaming, molding, curing, cutting, packaging, etc. For example, the production process of a certain gypsum board production line may include automatic feeding, fully automated mixing and foaming system, steam curing system, etc.

 

Main equipment:The main equipment includes the mixer, foamer, mold, curing kiln, cutting machine, packaging machine, etc. Each piece of equipment has its own functions and characteristics, which are necessary for the production of gypsum board.

 

Maintenance
Maintenance of key components:The maintenance of key components, such as mixers, foam machines, molds, etc., ensures their stable operation and good processing effects, which helps prevent breakdowns and quality problems.

Lubrication and cleaning:The maintenance of the gypsum board production line involves regular lubrication and cleaning of the equipment. Lubricating the moving parts helps reduce friction and wear, while cleaning helps remove dust and residue to keep the equipment clean and functioning properly.

Adjustment and debugging:Regular maintenance requires adjustment and debugging of some parameters, such as board width, thickness, and consolidation time, among others, to ensure that the production line is in the optimal production state.

 

FAQ

Q: How long is the warranty of your equipment?

A: 1year

Q: How long is your delivery time?

A: Normally for 2 months to 3 months .

Q: What is your terms of payment ?

A: We can accept L/C or T/T.

Q: Do you supply spare parts?

A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.

Q: How will you provide installation &commissioning ?

A: Arrange practised techicians installing and training oversea as soon as you receive the machines.

We're professional gypsum board production line manufacturers and suppliers in China, providing high quality customized products with low price. We warmly welcome you to wholesale cheap gypsum board production line for sale here from our factory. For quotation, contact us now.

building machinery, German Quality Advanced Technology Gypsum Plaster Board New Machine, Low Investment Gypsum Plasterboard Production Liner