Gypsum Calcination Plant
Gypsum Calcination Plant

Gypsum Calcination Plant

Gypsum Calcination Plant R&D ability: Accept customization; High-tech enterprise;
Production capacity: 30000-300000 ton per year;
Raw material: Gypsum ore or underground mine;
Raw material Gypsum content: ≥ 75%;
Control system: PLC(Programmable Logic Controller);
Finished product: Calcined Gypsum Powder
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Gypsum Calcination Plant

 

The Brief Introduction of Natural Gypsum

The natural dihydrate gypsum (CaSO4·2H2O) is also called raw gypsum. After calcination and grinding, β hemihydrate gypsum (CaSO4·H2O), that is, building gypsum, also be known as plaster of Paris and lime mud. The gypsum mine is mainly composed of sedimentary deposits, and the reserves account for more than 90% of the country. The epigenetic and hydrothermal metamorphic gypsum mines are not very important. Gypsum mines have been produced in all ages, with the Early Cretaceous and Tertiary sedimentary gypsum deposits being the most important.

The most widely used natural gypsum is dihydrate gypsum, the active ingredient of which is calcium sulfate dihydrate. Generally, the gypsum is graded according to the content of calcium sulfate dihydrate in the ore. Gypsum has a wide application field and many types of products. Different usages have different requirements on the quality of gypsum raw materials. High-grade gypsum is mostly used in the production of special gypsum products such as edible, medical, art, model and chemical fillers, etc.; The gypsum ore with a calcium sulfate content of less than 60% is rarely used; more than 60% of gypsum ore is used in various fields such as building materials and construction etc., according to its content.

 

Gypsum Calcination Plant Features
1. The vulnerable parts of the Powerful Gypsum Production Production Line are made of high-strength steel, so the strength is greatly improved and it is not easy to be damaged.
2. Fluidized fluidized furnace provides a heat source, which can greatly reduce coal consumption and make full use of heat.
3. The hot air pipe has good heat resistance and can maintain stable performance in high-temperature environments. Good integrity also makes it more resistant to erosion.4. 
4. Compared with traditional equipment, this production line is smaller in size, runs more smoothly, and is very easy to install and maintain.

 

product-970-376

 

 

SPECIFICATIONS

Capacity Per Year

Capacity Per Hour

Gypsum Rock Consumption Per Year

Calcinor Dimension

20,000 t

2.7 t

24,000 t

4.5 x 1.0 x 1.2 m

30,000 t

4.2 t

36,000 t

4.5 x 1.2 x 1.4 m

50,000 t

6.9 t

60,000 t

4.5 x 1.4 x 1.6 m

60,000 t

8.3 t

72,000 t

4.5 x 1.6 x 1.8 m

100,000 t

13.88 t

120,000 t

4.5 x 2.0 x 2.2 m

150,000 t

20.83 t

180,000 t

4.5 x 2.2 x 2.4 m

200,000 tons

27.77 tons

240000 t

4.5 x 2.4 x 2.6 m

 

 

20250402185839

Capacity of Gypsum Calcination Plant

 

ton/year

ton/hour

Gypsum Stone Consumption ton / year

Heating Medium

 

Heat Resource

20,000

2.78

24,000

Thermal Oil, Hot Air, Steam

 

Coal, Natural Gas, Light Oil, Heavy Oil, Biomass, Steam

30,000

4.12

36,000

40,000

5.56

48,000

60,000

8.24

72,000

80,000

11.11

96,000

100,000

13.88

120,000

150,000

20.83

180,000

200,000

27.78

240,000

30,0000

41.66

360,000

 

 

Gypsum Calcination Plant  Process Description

 

The gypsum stone is sent from the raw material pile to the material receiving steel hopper by the loader, and the large gypsum stone is crushed by the crusher to reach the required particle size of the process, and the material that meets the requirements of the particle size is stored in the raw material storage silo through the conveying device. The small material are transported by metering to the mill for grinding, and the block materials will be ground into powder in the mill to reach the required fineness of the process. The powder is transported into the buffer silo through the conveying device for buffering. Then, the powder is uniformly conveyed to the gypsum powder calcining equipment through the metering feeding device, and the gypsum powder will complete the conversion of the dihydrate gypsum to the hemihydrate gypsum. After the calcination is completed, it is modified by the ball mill, cooled by the cooler , and then transported to the finished product warehouse through the conveying equipment for storage and aging.

 

Our factory:

Our products are exported to the USA, the UK and so on, enjoying a fantastic status among the clients for Powerful Gypsum Production Production Line. Integrity is the leading idea of our company, we take the specialty as the survival way of the enterprise and take the enthusiasm service as the development road of the enterprise. In our opinion, to create value for customers is to provide customers with products that can obtain value. Customer satisfaction has always been considered as the primary way to obtain consumer loyalty.

 

 

Cases we served

Country

Production line description

Uzbekistan

Annual output of 5 million ton Gypsum power production line in 2018

Ukraine

Annual output of 4 million sqm Mineral board production in 2012

Tajikistan

Annual output of 3 million sqm Gypsum board production line in 2015

India

Annual output of 9 million ton Gypsum power production line in 2017

Iran

Annual output of 3 million ton Gypsum power production line in 2014

Iraq

Annual output of 6 million ton Gypsum power production line in 2016

 

Below photo is Indian customer ordered annual output 9 million tons Gypsum powder production line and at the same time ordered annual output 15 million sqm Gypsum Board production line. Xiangyi Mechanical has a strong R & D design capability, while the product technology is constantly upgrading. Please believe us, come to visit our factory, to experience, to give us a chance, to give your a option chance.

 

Project Site : 

 

product-970-852

Packaging & Shipping

 

Packaging Details:
 
wooden boxes: load electrical cabinet, small parts etc.
 
carton boxes: load motor, screw, bolt etc.
 

 

Our Services

We can not only provide the good machines, but also wholeheartedly provide the comprehensive for our clients. The series of professional technology service will make you have an excellent product experience

 

After-sales service support

 

After we signed the purchase contract and have a certain reputation guarantee, we will contact the professional group that responsible for ship bookings, commodity inspection, commercial invoices, packing list, insurance policy and so on, in order to provide you the perfect goods trading services, until the product you purchased properly to your hands.

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