Gypsum Board Equipment Plasterboard Machine

Gypsum Board Equipment Plasterboard Machine Basic Info.

Model NO:   DN-044

Power Source : Electric 

Screw Design: Single-Screw 

Certification :  CE, ISO 

Condition :New 

Customized : available   

Application :  Building Material

Item :  Gypsum Board Manufacturing Machine

Board Thickness : 

8mm-20mm

Board Width

1200mm or 1220mm

Board Length

2400mm~3600mm(Adjustable)

Control System : PLC  

Raw Material :  Calcined Gypsum Powder 

Guarantee : one year  

First Setting Time : 3-5 Minutes 

Drying System :  Hot Air Stove Drying System 

Fuel :  Natural Gas, Heavy Oil, Coal and Diesel 

Transport Package : Standard Seaworthy Packing

Nature Gas System Gypsum Board Equipment Plasterboard Machine 

1. Annual output:
5million to 30 million sqm(based on thickness of 9.5mm gypsum board)

2. Working time: 24hours/day and 300 working days/year

3. Raw material: Gypsum powder, shielding paper, modified starch, foaming agent, glue

4. Fuel: Natural gas, diesel, heavy oil or coal

5. Product quality and specification:
1) The product is in compliance with National Standard GB/T9775-2008
2) Product specification:
Length: 2400mm~3600mm
Width: 1200mm or 1220mm
Thickness: 8mm-20mm

6. Main process:
1)Raw material blending;
2)Shaping;
3)Wet board/panel conveying;
4)Drying;
5)Dry board/panel conveying;
6)Finished product stacking and storage.

7. Main technology:
The production line adopts special designed hot air stove heating system

8.Raw material consumption list:
(Based on 9.5 mm gypsum board for reference)

Till now, we've manufactured   Gypsum Board Equipment Plasterboard Machineand supplied complete sets of machine lines to Russia, Oman, Uzbekistan,United Arab Emirates, Iran.

Production Method of Gypsum Board Equipment Plasterboard Machine :

       This production line used the calcined gypsum powder, water and various additives are automatically and separately measured and conveyed into the mixer by continuous auto-conveying system. After well mixed into slurry and spreaded onto the gypsum board protective paper which is continuously moving forward. During the progressing process, the slurry is gradually dispersed with vibration, and jointed with back protective paper. When going through extruded shaping machine, the slurry is fully wrapped by upper and lower paper, pressing into well-regulated flat board which is continuously brought forward as per a stable and strictly controlled speed.

          After any minutes , the calcined gypsum in the slurry is hydrated again and crystallized into tiny interpenetrative dihydrate gypsum crystal with higher strength. And then, the wet gypsum board with a certain strength and regular shape is precisely cut into individual boards with set size by an auto-controlled cutting system. The individual boards are orderly arranged, turned over by program control system and brought into the dyer. In the dryer, the absorbed water in the boards is evaporated away. following strict drying system(The crystal water in the gypsum crystal has no loss). After brought out from the dryer, the boards are gradually cooled down in the running process. The front sides of every two boards are folded after turned over again, and the two ends are cut into boards with regular size and nice appearance by end sawing machine. And finally the boards are conveyed to automatic stacking machine and stacked into well-ordered finished products before put into storage.

Labor sanitation : 

Safety design
Safety design for factory area
The factory road traffic design and outdoor fire hydrant arrangement will be in conformity with every requirement in "Achitectural Design Fire Prevention Norm"; The pavements and driveways are smooth, unblocked, and there are enough lighting facilities at night; Set covers over the draniage ditches in the factory; Make it easy to go through, discharge, convenient and safe; at the same time do virescence in the whole factory to reduce the dust and noises.

Safety design for workshop
In the workshop, certain safe distance must be left for the main passages and operating passages, between equipments and the building, between equipment and equipment, and between equipment and passages; Set guard rail on all workbench edges; Set covers over drainage ditches; Lighting is enough in the workshop; All electrical equipments have ground protection, and there is overhauling power of 36V to ensure of overhaul safety.

Harmful factor in producing:
Variety of harmful substance: Noises from fan, air compressor, etc.
Measures to reduce harmful factors: Do best to select low noise equipments to reduce the noise from sound source, and meanwhile add anti-vibration soft connectioner and muffler on the fan.

Precautionary measures of safety and sanitation
Protective appliances shall be allotted to each worker according to real working conditions; All equipment is managed by certain person, the detailed operational procedure shall be made. Workers on duty must carry on safety education and corresponding skills training; strictly operate according to operation procedure to ensure the person's security and equipment's good condition; Regularly carry on safety education to staff; Regularly organize safety inspecton to dispel the accident potential in time.

Explosionproof
Explosive materials are not produced and discharged in the production workshop of this project. There is no factor of explosion.
Fire fighting system
Our equipment is not easy to produce fireworks, so don't need any corresponding fire detection device.

Company profile : 

   Hebei Danae Building Materials brings a solid ten-year foundation in manufacturing and export to our operations since 2020. To meet our clients' needs for efficiency, we provide a complete one-stop shop for machinery and their raw materials, ensuring a seamless, single-source solution. Let's explore how we can work together.

For more detail , Pls contact : 

Ours advantage : 

    We provide end-to-end solutions for gypsum board production, beginning with custom-designed and manufactured production lines. Our services extend to professional installation and comprehensive after-sales technical support. To further streamline your operations, we offer a convenient one-stop service for all necessary machinery and raw materials, ensuring a seamless and efficient production process from start to finish.

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