Gypsum Ceiling Board Making Machine:
Gypsum Board Lamination Machine
1. Easy to install and easy to operate
2.Full-automatic and semi-automatic
3.Saving energy and labor cost
4. High efficiency,high output
5. Fast delivery ,good after-sales service
Chief Introduction:
This gypsum board lamination machine adopts latest coating and laminating technology, and is to laminate the functional or decorative pvc films(or Non-woven fabric) with the board together. The whole machine is in synchronous way.
The finished board are used to decorate the interior ceiling.Therefore, this set of machine can also be called gypsum ceiling making machine
Products Show
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Effective laminating width |
1300mm |
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Sheet thickness |
5-30mm |
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Laminating speed |
15m/min |
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Speed adjustment way |
Frequency conversion synchronous speed regulating |
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Electrical control |
PLC |
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Annual capacity |
2-6 million |
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Film material |
PVC film, aluminum foils, Non-woven fabric, decorative paper, etc. |
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Board sheet material |
gypsum board, fiber cement board. |
Professionally build 600x600/595x595 film-coated ceiling boards
The Gypsum Ceiling Board Making Machine is the core equipment for modern ceiling material manufacturing. It is designed to efficiently and accurately process standard 1.2x2.4m gypsum boards (1.2x2.4m Gypsum Board) into standard ceiling specifications such as 600x600mm and 595x595mm (600x600mm / 595x595mm), and realize double-sided simultaneous film coating (aluminum foil + PVC). This equipment is a key equipment for producing high-performance, high-value-added film-coated ceilings.
Core functions and technical highlights:
High-precision automatic cutting:
The equipment is equipped with a high-rigidity precision cutting unit, using a servo drive or hydraulic system, and equipped with a durable alloy saw blade or CNC cutting head.
Precise size control: It can automatically position and cut 1.2x2.4m gypsum boards in strict accordance with the set size (such as 600x600mm, 595x595mm). The cuts are smooth and the size tolerance is extremely small (usually within ±0.5mm), ensuring that the ceiling is installed tightly.
Efficient material utilization: Optimize the cutting path, maximize the use of standard large board materials, and significantly reduce material loss and cost.
Synchronous and differentiated lamination on both sides:
Unique process: The core advantage of this equipment is that it can laminar the cut ceiling panels on both sides at the same time, and the two sides are covered with film materials with different functions.
Front (visible surface): Covered with high-quality PVC decorative film (PVC Lamination Film). Provides a variety of decorative effects such as wood grain, stone grain, pure color, and metal texture, giving the ceiling beautiful, easy to clean, stain-resistant, and light scratch-resistant characteristics.
Back (installation surface): Covered with aluminum foil film (Aluminum Foil Lamination). The aluminum foil layer provides excellent moisture resistance and moisture isolation, effectively blocking the upper moisture or condensation water from corroding the gypsum core material, preventing the board from deforming and moldy, and significantly improving the durability and stability of the ceiling system in humid environments (such as kitchens, bathrooms, basements or high humidity areas).
Advanced lamination technology: Adopting a precision glue coating system (such as rolling and scraping) with hot pressing or cold pressing technology to ensure that the two-sided film is firmly bonded to the gypsum substrate without bubbles, wrinkles or warping.
Highly automated and intelligent:
Integrated production line: The whole line usually integrates automatic loading (large board), precise board feeding, size positioning, high-speed cutting, double-sided synchronous (or step-by-step) glue coating, laminating, precision pressing (hot pressing/cold pressing), automatic stacking/unloading and other processes.
Fast changeover: The equipment design takes flexibility into consideration, and can quickly switch to produce products with different specifications (such as 600x600 to 595x595) and different film material combinations.
Excellent finished product quality and application:
High-quality ceiling panels: The output panels are accurate in size, neat in edges and corners, with realistic and beautiful surface decoration effects (PVC surface), and excellent moisture-proof performance (aluminum foil surface), which fully meet the needs of mid-to-high-end commercial and home decoration ceilings.
Core applications: Specialized in the production of laminated gypsum ceiling tiles (Laminated Gypsum Ceiling Tiles / Boards) for suspended ceiling systems (Suspended Ceiling System), which are widely used in:
Commercial space: Indoor ceilings of office buildings, shopping malls, hotels, hospitals, schools, and airports.
Public places: Theaters, gymnasiums, libraries, exhibition halls.
Home space: Ceiling decoration in living rooms, bedrooms, kitchens (need to be moisture-proof), bathrooms (need to be moisture-proof), balconies and other areas.
Advantages of choosing this equipment:
Increase product value: Convert ordinary gypsum large boards into high-value-added, functional (decoration + moisture-proof) finished ceilings.
Meet market demand: Accurately match the market's huge demand for standard-sized, double-sided functional laminated ceiling panels.
Improve efficiency and profit: Automated production reduces labor and loss, and increases production capacity and profit margins.
Enhance competitiveness: Provide differentiated, high-performance products to stand out in the ceiling material market.
One-stop production: Integrate cutting and double-sided lamination to simplify the production process and reduce the turnover of semi-finished products.
Conclusion:
The Gypsum Ceiling Tile Production Line is a professional solution in the field of gypsum board deep processing. It perfectly solves the manufacturing needs of efficiently converting standard 1.2x2.4m gypsum boards into high-precision 600x600/595x595mm ceiling boards, and giving them the dual functions of front decoration (PVC film) and back moisture-proof (aluminum foil film). Investing in this equipment is a strategic choice for gypsum board manufacturers or professional ceiling manufacturers to increase production capacity, expand the high-end ceiling market, and enhance core competitiveness.
Contact US Now :
Lisa Export manager
danaebuilding@gmail.com
WeChat：danaegroup
Mob/whatsapp: 008615081153583
Web : www.danaebuilding.com
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